| Customization: | Available |
|---|---|
| Additional Capabilities: | Emulsifying/Homogenizing |
| After-sales Service: | on-Site/ on-Line |
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| Features: 1.The Mixing system adopts single-direction or double-direction scraping Mixing so as to satisfy product of different technological requirements.
2. Siemens/ABB inverter speed regulation can meet the production of different process requirements.
3.Made of imported SUS304 or SUS306L stainless steel.The tank body and pipeline are polished with mirror surface, which fully meets the GMP standard.
4. The heating method mainly include electric or steam heating for customer's choice.
5. The stainless steel electric control cabinet can completely supervise the operation of equipment, and display data, such temperature and blending rotation speed etc.
6.The tank body is equipped with a jacketed insulation layer, and the insulation material is made of polyurethane foam, which has good insulation performance
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The heating homogenizing stirring tank is a multifunctional equipment that integrates heating, cooling, stirring and homogenizing functions. It is widely used in food, cosmetics, pharmaceuticals, chemicals and other industries to process materials that need homogenization, emulsification or fine mixing. The equipment ensures that the temperature of the material can be accurately controlled during the production process through efficient heating, cooling and homogenization systems to maintain product stability and quality consistency.
### 1. **Material**
The heating homogenizing stirring tank is made of high-quality stainless steel 304 and 316L, which has good corrosion resistance, high temperature resistance and easy cleaning, and meets the safety and hygiene standards of food and pharmaceutical grades. The material is durable and suitable for the processing of various liquids or viscous materials.
### 2. **Heating method**
- **Jacket heating**: The tank body is equipped with an external jacket, which can evenly transfer heat through electric heating (100 degrees Celsius), steam heating (180 degrees Celsius) or thermal oil (300 degrees Celsius). The jacket heating efficiency is high, ensuring that the material in the tank is evenly heated, which is suitable for the process requirements of different materials.
- **Temperature control**: The equipment is equipped with a precise temperature control system, which can accurately set the heating temperature to prevent the material from deteriorating due to overheating.
### 3. **Cooling method**
- **Jacket cooling**: In addition to the heating function, the jacket can also be used for cooling. The cooling medium (such as cold water or tap water) circulates through the jacket, takes away the heat, and quickly reduces the temperature of the material in the tank. It is suitable for processes that require rapid cooling.
- **Forced cooling system**: Some equipment is equipped with an independent cooling system, such as a chiller or an external cooling water system, to achieve faster and more efficient cooling of the material, ensuring that the product temperature quickly reaches the target value, especially suitable for temperature-sensitive materials.
- **Temperature sensor**: Real-time monitoring of material temperature, precise control of the cooling process, and avoidance of overcooling or uneven cooling.
### 4. **Stirring system**
- **Multi-stage stirring device**: The equipment is equipped with an efficient stirring device, usually including main stirring and wall scraping stirring. The main agitator is used to mix the materials evenly, while the scraper agitator ensures that the materials do not adhere to the tank wall, improves the mixing uniformity and prevents the materials from overheating or overcooling.
- **Adjustable stirring speed**: According to the process requirements of different materials, the stirring speed can be adjusted from 0-65RPM, which is suitable for processing various materials from low-viscosity liquids to high-viscosity pastes to ensure the uniformity of mixing.
### 5. **Homogenization system**
- **High shear homogenizer**: The equipment is equipped with an efficient homogenizing device, usually a high shear homogenizer, which shears, crushes and homogenizes the materials through high-speed rotation, making the material particles finer and forming a stable emulsion or dispersion.
- **High homogenization efficiency**: The system can effectively decompose and refine the particles in liquid or paste materials to ensure uniform distribution of ingredients. It is suitable for products that require fine emulsification, such as lotions, creams, ointments, etc.
- **Adjustable homogenization speed**: According to the process requirements of different materials, the stirring speed can be adjusted from 0-3000 RPM/0-3500RPM, which is suitable for processing various materials from low-viscosity liquids to high-viscosity pastes to ensure the uniformity of mixing.
### 6. **Capacity and specifications**
The capacity of the heating homogenization stirring tank can be customized according to customer needs. The common capacity ranges from tens of liters to thousands of liters, which is suitable for small-scale trial production to large-scale industrial production.
### 7. **Operation and control**
- **Control panel**: The equipment is equipped with an automated control panel, and users can easily set various parameters for heating, cooling, stirring and homogenization, such as temperature, stirring speed, homogenization time, etc.
- **PLC control system**: The optional PLC control system can automatically adjust various parameters to achieve precise and intelligent operation and ensure the stability and consistency of the production process.
### 8. **Safety devices**
- **Pressure gauge, safety valve, temperature sensor**: The equipment is equipped with a variety of safety devices to ensure that the equipment can operate safely and stably during the heating, cooling and homogenization process to prevent overpressure, overheating or temperature runaway.
The versatility of the heating homogenizing stirring tank makes it widely used in many industries such as food, cosmetics, pharmaceuticals, and chemicals, especially for processes that require precise temperature control and homogenization.
Application
### 1. **Food industry**
The heating homogenizing stirring tank is widely used in food processing, mainly for products that need to be heated, homogenized or mixed.
- **Dairy products**: Used to make dairy products such as milk, yogurt, cream, and cheese. Through heating and homogenization processes, the dairy products are ensured to have a delicate and uniform taste and prevent stratification. During the homogenization process, high-speed shearing can refine the fat particles and improve the taste and stability of the product.
- **Jam and sauce**: When making jam, ketchup, hot sauce, etc., by heating, stirring and homogenizing, the pulp, vegetables and other raw materials can be evenly dispersed, the viscosity and stability of the product can be maintained, and solid precipitation can be prevented.
- **Beverage**: The homogenizer can be used to make drinks such as juice, milk drinks and soy milk. The pulp or other suspended matter can be dispersed by the homogenizer to make the beverage more uniform and smooth, improve the taste and extend the shelf life.
- **Chocolate and syrup**: In the production of chocolate syrup or syrup, the heated homogenizer can ensure that the raw materials are fully mixed and evenly heated, prevent the formation of sugar crystals, and improve the smoothness and stability of the product.
### 2. **Cosmetics industry**
The heated homogenizer is one of the core equipment in the production of cosmetics, which can ensure the uniformity, stability and texture of the product.
- **Lotion and cream**: Used to make products such as cream, lotion, moisturizer, etc., homogenization and stirring can fully emulsify the water phase and oil phase, make the texture of the product more delicate and smooth, and prevent oil and water separation.
- **Essence and gel**: Through efficient homogenization shearing, the active ingredients, fragrances and thickeners in the product can be evenly distributed, ensuring that each batch of products has consistent effects and quality.
- **Sunscreen and barrier cream**: These products usually contain sunscreens, pigments and other suspended matter. Through the homogenization process, the sunscreen ingredients can be refined and evenly distributed in the matrix to ensure that the sunscreen effect is long-lasting and stable.
- **Shampoo and conditioner**: In products such as shampoo and conditioner, heating and stirring can dissolve and mix various surfactants, nutrients and fragrances, so that the product has good cleaning power and hair care effects, while ensuring moderate viscosity.
### 3. **Pharmaceutical industry**
In the pharmaceutical field, heating homogenization stirring tanks are used to produce pharmaceutical preparations with high homogenization requirements to ensure the uniformity and stability of pharmaceutical ingredients.
- **Emulsions and ointments**: Pharmaceutical emulsions and ointments can ensure the uniform dispersion of active ingredients through homogenization and prevent drug stratification, and improve the consistency of drug efficacy, which is particularly important in the production of skin medications and topical ointments.
- **Oral liquid**: When making oral liquid and syrup, the homogenizing equipment can evenly mix the drug ingredients, sweeteners, spices, etc., prevent the precipitation of solid particles, and maintain the taste and stability of the product.
- **Capsules and ointments**: For ointments containing oils or fat-soluble drugs, heating and homogenization can ensure the full mixing of the drug and the matrix, thereby improving the bioavailability of the drug.
### 4. **Chemical industry**
The heating homogenizing stirring tank is mainly used in the chemical industry to process chemical raw materials and products with high requirements for homogenization and mixing.
- **Emulsion polymerization**: When producing chemical products such as emulsions and adhesives, heating and homogenizing stirring can ensure the uniform mixing of various monomers, catalysts and additives, promote the uniformity of the polymerization reaction and the stability of the product.
- **Ink and coating**: Products such as inks and coatings require the pigments, solvents and resins to be fully mixed. Through homogenizing stirring, the pigments can be evenly distributed, precipitation can be prevented, and the hiding power and smoothness of the product can be improved.
- **Chemical emulsifier**: When producing chemical emulsifiers or surfactants, homogenizing equipment can efficiently mix and emulsify various chemical raw materials to improve the stability and dispersibility of the products.
### 5. **Other applications**
- **Pesticides and fertilizers**: Used to produce emulsion pesticides and liquid fertilizers to ensure uniform distribution of active ingredients and improve product effects.
- **Personal care products**: For example, toothpaste, shaving cream, lubricants, etc., through heating and homogenization processes, the product texture is smoother and more stable.
Parameter
| Model: HWHM-F-500L |
| Working capacity: 500 Liters |
| Heating method: Steam or electric 27KW |
| Mixing type: Upper frame oar scraper mixer |
| Mixing motor power: 3KW, Siemens motor |
| Mixing frequency inverter: 3KW |
| Mixing speed: 0-65rpm |
| Homogenizer type: Bottom homogenizer |
| Homogenizer power: 5.5KW, Siemens motor |
| Homogenizer frequency inverter: 5.5KW |
| Homogenizer speed: 0-3000rpm(50Hz)/0-3600rpm(60Hz) |
| Control method: Button control |
| Frequency inverter: Delta |
| Electrical components: Delixi |
| Jacket: Double jacket,3 layers |
| Tank's materials: Inner layer 5mm/SUS316, Middle layer 4mm/SUS304, Outer layer 3mm/SUS304 |
| Capacity | Mixing power(KW) | Heating(KW) | Homogenizer(KW) | Size(mm) |
| 50L | 1.1 | 6/Steam | 2.2 | 1200*500*1600 |
| 100L | 1.5 | 9/Steam | 3 | 1300*600*1700 |
| 300L | 2.2 | 12/Steam | 4 | 2150*1450*1900 |
| 500L | 3 | 18/Steam | 5.5 | 2300*1600*2500 |
| 1000L | 5.5 | 27/Steam | 11 | 2700*1900*2700 |
| 2000L | 7.5 | 36/Steam | 15 | 2900*2800*3200 |
| 3000L | 11 | 48/Steam | 22 | 3000*3300*3700 |
| 5000L | 15 | Steam | 30 | 3400*3800*4100 |
| 10000L | 18.5 | Steam | 45 | 4200*4500*4800 |
Henwi TECH specializes in complete production lines for creams, liquids, perfumes, and more, serving cosmetic, food, and pharmaceutical industries. Our offerings include vacuum homogenizing emulsifiers, liquid mixers, filling machines, storage tanks, labeling, and packaging equipment.
We deeply appreciate the trust, care, and support of all our partners. Henwi is committed to innovation, overcoming industry challenges through rigorous R&D, with a focus on "Science and Technology Innovation" .
Guided by our values-focus, quality, commitment, and trust-Henwi utilizes advanced production technology and global management practices to lead in quality and service. We aim for international and intelligent standards, striving to become a global leader in cosmetic, pharmaceutical, and food equipment manufacturing.
We invite our partners to join us in creating a bright future together.
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