Customization: | Available |
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Additional Capabilities: | Vacuum, Emulsifying/Homogenizing |
After-sales Service: | Engineers Available to Service Machinery Overseas |
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Standard configuration --Emulsifier, water phase tanks, oil phase tank
--Three-layer tank, steam or electric heating
--Variable frequency speed scraper mixing
--3600rpm high-speed homogenizer, fineness 0.2-5um
--Vacuum pumps and sync solenoid valves --Stainless steel platform ans stairs --Button or HMI operation |
Control Panel |
The button control panel of the vacuum homogenizer is the core part of the operation and control equipment, usually with an intuitive interface and multiple functions. The following is a detailed description of the button control panel: ### 1. **Panel layout** |
Emulsifying Homogenizer |
The homogenizer function in the vacuum homogenizer is one of its key components, which is specially used to achieve efficient material homogenization and emulsification. The following is a detailed description of this function: ### 1. High shear homogenization technology ### 2. Efficient mixing and dispersion ### 3. Advantages of vacuum operation ### 4. Thermal management function ### 5. High efficiency in production ### 6. Easy to clean and maintain ### 7. Wide range of applications |
Frame Wall Scraper Mixing |
The one-way scraping stirring function of the vacuum homogenizer is an important part of its stirring system. It is mainly used to fully mix the materials and prevent the materials from adhering to the wall of the emulsifier. It can ensure that the materials are always evenly distributed during the emulsification process, avoiding dead corners and uneven mixing, and is particularly suitable for high-viscosity and easy-to-adhere materials. ### Working principle of the one-way scraping stirring function: |
Electrical Box |
The internal structure of the electrical box of the vacuum homogenizer is complex, containing a variety of electrical components and control systems to ensure the safe, efficient and stable operation of the equipment. The following is a detailed description of the interior of the electrical box: ### 1. **Internal structure of the electrical box** ### 2. **Main electrical components** ### 3. **Power supply and signal wiring** ### 4. **Monitoring and protection system** ### 5. **Control panel** ### 6. **Safety device** ### 7. **Heat dissipation design** |
Multifunctional Lid |
The multifunctional cover of the vacuum homogenizer integrates multiple functional components to improve operating efficiency and product quality. The following is a detailed description of the multifunctional cover including components such as feed filter, vacuum pressure gauge, vacuum drain valve, CIP spray ball, visual light, window and flavor funnel: ### 1. **Overall structure and material** ### 2. **Functional components** ### 3. **Safety Design** ### 4. **Cleaning and Maintenance** |
Oil & Water Phase |
The oil-water phase part of the vacuum homogenizer is one of the core functions of the equipment, which is specially used to preheat and disperse the oil-water raw materials. The following is a detailed description of the oil-water phase, including its heating, dispersion and other functions: ### 1. **Oil-water phase structure** ### 2. **Heating function** ### 3. **Dispersion function** ### 5. **Feeding and discharging of oil-water phase** |
Hydrualic Lifting |
The hydraulic lifting system of the vacuum homogenizing emulsifier is a very important function in the equipment. It is mainly used to lift the lid of the emulsifying pot or the entire stirring emulsifying system, which is convenient for material loading and unloading, equipment cleaning and maintenance. The hydraulic lifting system provides lifting power through the hydraulic cylinder, making the equipment operation more convenient. ### Working principle of hydraulic lifting: The hydraulic lifting system consists of a hydraulic pump, a cylinder, a control valve and a hydraulic pipeline. After starting the hydraulic system, the hydraulic pump presses the hydraulic oil into the cylinder, and the hydraulic pressure drives the movement of the cylinder piston to realize the lifting of the pot cover or the emulsifying pot as a whole. The lifting speed and height can be precisely controlled by the control valve. ### Function of hydraulic lifting: 1. **Convenient material loading and unloading**: When the emulsification process is completed, the emulsifying pot lid can be lifted by hydraulic lifting, which is convenient for taking out the processed materials from the pot, reducing the operation process and labor intensity. 2. **Convenient equipment cleaning**: The hydraulic lifting lifts the pot cover or the entire stirring system, and the operator can easily clean the inside of the emulsifying pot, the stirring paddle and the homogenizer to ensure hygiene and production quality. 3. **Improve maintenance efficiency**: The hydraulic lifting system also makes it easier for technicians to maintain and repair the equipment, reducing downtime and improving production efficiency. 4. **High safety**: The hydraulic lifting system is usually equipped with a safety locking device to prevent the equipment from accidentally sliding down during the lifting process, ensuring safe operation. ### Advantages of hydraulic lifting system: - **High stability**: The hydraulic system can control the lifting and lowering smoothly and accurately, avoiding equipment shaking and ensuring the stability of the production process. - **Easy to operate**: The lifting process can be controlled by buttons, reducing the complexity of manual operation. - **Strong carrying capacity**: The hydraulic system can provide strong lifting force. |
Vacuum Pump |
The vacuum function of the vacuum homogenizer is one of its core features. Its main function is to exhaust the air in the emulsifying pot through the vacuum system, so that the materials can be mixed, homogenized and emulsified in a vacuum environment without bubbles. This function plays an important role in ensuring product quality, improving emulsification effect and production efficiency. ### Working principle of vacuum function: The vacuum system uses a vacuum pump to evacuate the emulsifying pot, reduce the air pressure in the container, and put it in a low pressure or vacuum state. In this environment, the material will not be mixed with bubbles during the stirring and homogenization process, ensuring the uniformity and stability of the product. ### Main functions of vacuum function: 1. **Prevent bubble formation**: Under vacuum conditions, air is extracted to avoid entrainment of air in the material during stirring or emulsification, thereby preventing the formation of bubbles. This is especially important for high-demand products such as pharmaceuticals and cosmetics, such as creams, essences, etc., which require smooth texture and uniform structure. 2. **Improve product stability**: Products without bubbles have better stability and are not prone to stratification, decomposition or oxidation problems. The vacuum environment can reduce the contact between materials and air, thereby reducing the possibility of oxidation reactions and extending the shelf life of the product. 3. **Improve emulsification effect**: The vacuum environment helps materials to mix more fully, especially for oil-water mixtures that need to be evenly dispersed. Through the action of the high shear homogenizer, the materials are more finely dispersed under vacuum, the emulsification effect is better, and the emulsion produced is more delicate and stable. 4. **Improve product density**: Products produced under a vacuum environment are usually denser, thicker and more uniform in texture, which is an important indicator for many high-end cosmetics or medicines. 5. **Prevent air pollution**: The vacuum system can also effectively prevent impurities, dust or pollutants in the air from entering the material, ensuring the purity of the product, especially suitable for production environments with high requirements for hygiene conditions in industries such as pharmaceuticals, cosmetics and food. ### Advantages of the vacuum function: - **High product quality**: By preventing bubble formation and reducing oxidation, the vacuum function ensures high-quality homogenization and emulsification, and the product is smooth and delicate. - **Improved operational efficiency**: Emulsification under vacuum helps to achieve the desired emulsification effect faster and more efficiently, reducing stirring and homogenization time. |
Heating System |
The interlayer electric heating function of the vacuum homogenizer is an important part of its heating system. It is mainly used to heat the material in the pot to the required temperature through electric heating elements to meet the requirements of different processes. The following is a detailed description of the interlayer electric heating function: 1. Interlayer design and structure 3. Temperature control system |
No. | Model: | HWVM-XDL-50L |
1 | Working capacity | 50L |
2 | Heating method | Steam/electric |
3 | Mixing type | Upper frame oar scraper mixer |
4 | Mixing motor power | 1.1KW |
5 | Mixing frequency inverter | 1.1KW |
6 | Mixing speed | 0-65rpm |
7 | Homogenizer type | Bottom homogenizer with frequency inverter |
8 | Homogenizer power | 2.2KW |
9 | Homogenizer speed | 0-3000rpm950Hz)/0-3600rpm(60Hz) |
10 | Hydraulic lifting system | 0.55KW |
11 | Vacuum system | Water cycle vacuum pump, power:0.75KW |
12 | Control method | Button control/HMI |
13 | Frequency inverter | Delta/Panasonic/Mitsubishi |
14 | Electrical components | Delixi |
15 | Jacket | Double jacket,3 layers |
16 | Tank's materials | Inner layer 3mm/SUS316 Middle layer 3mm/SUS304 Outer layer 2mm/SUS304 |
1. Q: Are you a manufacturer or just a trading company?
A: Foshan Henwi Technology company is one of the top technology-oriented machinery manufacturer in China.
2. Q: I am new in this field , can you recommend the whole production line?
A: We can recommend you the whole production line depends on what products you will make:
(1). If for paste or cream product, the following machine we will recommend you:
RO water treatment equipment → Vacuum homogenizer → Storage tank → Paste filling machine or Heating mixing filling machine → Capping machine → Labeling machine → Inkjet printer → Shrink film packing machine etc.,
(2). If for liquid product, the following machine we will recommend you:
RO water treatment equipment → Blending tank → Storage tank → Liquid filling machine → Capping machine → Labeling machine → Inkjet printer → Shrink film packing machine etc.,
(3). If for Perfume, the following machine we will recommend you:
RO water treatment equipment → Perfume making machine → Perfume storage tank → Perfume filling machine → Perfume crimping machine → Perfume collar machine → Inkjet printer → Shrink film packing machine etc.,
(4). There are Full automatic production line and Semi automatic production line for your option.
3. Q: What is your payment term?
A: We usually pay by T/T., 40% deposit after sales confirmation, 60%before delivery.
4. Q: What is your delivery day?
A: Our delivery day is about 15-30 days after receive the deposit.